The team used Kepware's Allen Bradley DF1 connectivity to communicate directly to the PLC through a serial port. Because KEPServerEX also provides connectivity to Allen Bradley PLCs, the SCHMIDT team was able to install the KEPServerEX OPC server suite and the LinkMaster application on the PRC4000 controller. However, they did have several Allen Bradley Micrologix PLCs on hand. It is important to note that, during this process, SCHMIDT engineers did not have a GE Fanuc PLC in-house to test the data transfer. During the development stage of this project, the fully functioning two-hour demo packages of KEPServerEX and LinkMaster were downloaded from the Kepware website. KEPServerEX would provide the Ethernet connection to the GE Fanuc PLC, and LinkMaster would bridge or “link” the OPC data between the SCHMIDT OPC server and KEPServerEX. Since SCHMIDT does not support a direct driver link to a GE Fanuc PLC, SCHMIDT engineers decided to review the KEPServerEX OPC server suite, from Kepware Technologies, based in Portland, Maine, as well as Kepware’s OPC system bridging software package, called LinkMaster. This application also required the involvement of providing status of force monitoring, sequence information, and real-time access to additional force and position data from two ServoPress modules. In a recent medical application, the PRC4000 ServoPress controller was required to provide force data to a GE Fanuc PLC that was functioning as a master controller on an assembly line. By using an OPC interface, any word or Boolean information can be easily exchanged between the SCHMIDT controller and another personal computer-based control, HMI or programmable logic controller (PLC). This controller also contains an OPC server that is used as an interface to allow for real-time exchange of data with OPC clients. The SCHMIDT Technology PRC4000 six-axis ServoPress controller is an “open source” logic and servo control unit that provides sequencing, calculating, process monitoring, statistical process control (SPC) and motion control, as well as a built-in human-machine interface (HMI). With its most recent introduction of five ServoPress models, SCHMIDT Technology’s control engineering staff was presented with certain challenges in how to communicate electronic data between control systems. SCHMIDT Technology Corp., a wholly owned subsidiary of SCHMIDT Technology GmbH, Germany, offers a comprehensive line of precision manual, air-powered and hydro-pneumatic presses for manufacturing industries in the United States, Mexico and Canada.
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January 2023
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